2002 International 4800 problems, complaints & recalls
Safety recalls (1)
Power Train:driveline:driveshaft 2015-03-24 · campaign 15V169000 · 500 vehicles
Defect: Navistar, Inc. (Navistar) is recalling certain model year 1999-2002 International 4800 4x4 trucks manufactured June 30, 1999, through May 28, 2002, and equipped with Fabco TC-200 transfer cases. The field remedy that these vehicles received as part of Navistar recall 05501 (NHTSA recall number 03V-415), a double Cardan front driveshaft, may seize under certain conditions.
Risk: If the double Cardan joint of the driveshaft seizes, the front driveshaft may separate and under certain conditions, potentially cause a front axle lockup, increasing the risk of a crash.
Fix: Navistar will notify owners, and dealers will install front driveshaft guards at both ends of the shaft and lockout front wheel hubs. Any drive shaft that is found with loose or binding double Cardan joints at either end will be replaced, free of charge. The recall began on June 16, 2015. Owners may contact Navistar customer service at 1-800-448-7825. Navistar's number for this recall is 15506. Note: This recall supersedes recall 14V-520 which provided an interim-only remedy of disconnectin
Service bulletins (75)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Electrical System 2026-02-03 · IK4300035 · Service Bulletin/Repair Instructions
this tool is designed to compare diamond logic feature data across multiple vehicle configuration files. it allows users to quickly load files either manually or directly from the diamond logic builder vehicles folder using vin-based selection. as files are added or removed, the comparison runs auto
Engine 2026-01-02 · IK2600047 · Service Bulletin/Repair Instructions
engine replacements for all international engines will need to follow this procedure.
Structure:body 2025-12-19 · IK1600272 · Service Bulletin/Repair Instructions
this document will guide the user through a step-by-step procedure for detecting water leaks in vehicle cabs and windshields using an ultrasonic sound detector.
Power Train 2025-12-05 · IK0600030 · Service Bulletin/Repair Instructions
this document will guide the user through understanding prop shaft codes and understanding the variations of prop codes. (metric prop codes start with the number a 4 and non metric prop codes start with a 2.)
Structure:body 2025-11-06 · IK1201009 · Service Bulletin/Repair Instructions
in some geographic areas, ambient temperatures reaching below 15°f (-10 °c), including high levels of humidity, an operator may experience engine stalling, low performance, and or poor aftertreatment performance. this is caused by condensation accumulating and freezing within the charge air cooler (
Unknown Or Other 2025-08-28 · IK3400001 · Service Bulletin/Repair Instructions
title: service portal iknow feedback case types applies to: all
Showing the 6 most recent of 75 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.