2005 Ford F-550 Sd problems, complaints & recalls
Most-reported problem areas: Fuel System, Diesel (13) · Engine And Engine Cooling:engine:diesel (3) · Fuel/Propulsion System (2)
🧭 Reliability snapshot
Compared against other Ford F-550 Sd model years — complaint volume vs the model's median year, recalls and severity. How we score →
🛣️ Complaints by mileage
30 NHTSA complaints that reported an odometer reading.
Safety recalls (1)
Exterior Lighting:brake Lights 2011-07-13 · campaign 11V352000 · 26,715 vehicles
Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQU
Risk: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Fix: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Service bulletins (121)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Power Train:automatic Transmission 2023-09-07 · SSM 51909 · Service Bulletin/Repair Instructions
when performing any transmission fluid changes or topoffs involving mercon sp, mercon lv has replaced all versions of mercon sp and can be used going forward. mixing mercon lv and mercon sp in the same transmission is acceptable. after 30-jun-2023, mercon sp atf will no longer be manufactured and wi
Equipment 2021-01-27 · SSM 49495 · Service Bulletin/Repair Instructions
some 2005-2021 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. a knuckle seal shield kit is now available for customer purchase. the kit is designed for sev
Trailer Hitches 2020-07-08 · DOR-Z2E6B-08 · Service Bulletin/Repair Instructions
these skus are trailer brake control modules. the customer communication requested return of unsold inventory due to an internal software issue. the internal software issue leads to a false check trailer brake message and trailer brake controller fault whenever the brake pedal is pressed. this wi
Suspension 2020-01-29 · SSM 48494 · Service Bulletin/Repair Instructions
some 2005-2020 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. a knuckle seal shield kit is now available for customer purchase. the kit is designed for sev
Equipment 2020-01-13 · DOR-U2J7Y-02 · Service Bulletin/Repair Instructions
this sku is a spare tire hoist. test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. we don't have evidence that these test results have contributed to a product fai
Equipment 2020-01-13 · DOR-C2C6H-02 · Service Bulletin/Repair Instructions
this sku is a spare tire hoist. test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. we don't have evidence that these test results have contributed to a product fai
Showing the 6 most recent of 121 bulletins. Search all of them free at nhtsa.gov.
What owners report
2013-11-02 · Fuel/Propulsion System · 140,000 mi“i was driving my truck and it started to lose power like it was running out of fuel. then all of a sudden the truck just shut off. i couldn't get the truck to restart at all. the truck was towed to a garage. when i looked in to the fuel tank i found the inside of it was peeling apart. i checked the filter and they both were clogged with the lining …”
2013-09-10 · Engine · 30,000 mi“tl* the contact owns a 2005 ford f-550. the contact stated that while driving 55 mph, the vehicle misfired, hesitated, and stalled with the illumination of the maintenance light. the failure recurred over the course of 7 years. the vehicle was towed to the dealer for diagnosis on several occasions where it was stated that the injectors, oil pump, i…”
2013-05-29 · Fuel/Propulsion System · 40,000 mi“tl* the contact owns a 2005 ford f-550 sd. the contact stated that while driving 50 mph, the vehicle stalled without warning. the vehicle was taken to the dealer, who stated that the failure was caused by a clogged fuel filter. the fuel tank coating peeled off and obstructed the fuel filter. the vehicle was repaired by replacing the fuel tank and …”
2013-05-20 · Engine · 53,000 mi“tl* the contact owns a 2005 ford f550 sd. the contact stated that the vehicle stalled without warning. the vehicle was not taken to the dealer nor was the vehicle repaired. the manufacturer was notified. the approximate failure mileage was 53,000. *tr…”
2012-07-23 · Vehicle Speed Control · 115,000 mi“tl* the contact owns a 2005 ford f-550. the contact stated that while parking, the vehicle accelerated on its own. the contact had to apply the brakes to stop the vehicle. the vehicle was not taken to the dealer. the manufacturer was contacted and stated that they were going to look into the failure. the failure mileage was 115.000 and the current …”
2012-02-03 · Engine And Engine Cooling:engine:diesel · 59,578 mi“truck was purchased brand new by my company in 2005. this problem began in 2008. i have records of preventative maintenance being done per manufacturer instructions. i also had the pm done at the dealership. the chief problem is the engine has continual power issues which include stalling, shaking, excess smoking. the engine just stops running whic…”
2011-11-15 · Fuel System, Gasoline · 55,050 mi“truck stalled i check it fuel pump had stop working took to dealer, next time the ficm went bad i replaced it drove good for 1500 or so miles then problems again ford said fuel tank rusting causing ficm to go bad and clog injectors ford fixed i asked about use of coolent they could not find any problem but i have to add one galion every week and tr…”
2011-05-20 · Fuel System, Diesel · 148,000 mi“tl*the contact owns a 2005 ford f550. the contact stated the vehicle started loosing power and stalling while driving. the contact took the vehicle to the dealer who stated that the injection control pressure sensor failed. the contact reviewed nhtsa recall campaign number 05v270000 (electrical system: wiring), but was told by the manufacturer that…”
2011-05-18 · Service Brakes, Hydraulic“we started experiencing problems with the wheels, brakes, electrical, engine and vehicle stalling when being driven in 2005-2008. continued to have problems in 2009 with the transmission, coolant, lack of power, batteries and vehicle stalling while being driven. the ford dealer diagnosed as a turbo problem, head gasket, vc gasket, egr, oil cooler,…”
2011-03-21 · Tires · 36,000 mi“i have a 2005 ford f550 crew cab with 36,000 miles. the vehicle is for personal use only and has never had a heavy load on it. my vehicles are meticulouly maintained and tire pressure checked monthly and prior to any longer trip. tire pressure was checked the day prior to this incident. while driving approximately 70 mph on the freeway, the rig…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.