2005 Volvo S40n problems, complaints & recalls
Most-reported problem areas: Vehicle Speed Control:accelerator Pedal (3) · Service Brakes, Hydraulic:pedals And Linkages (2) · Visibility:windshield (1)
Safety recalls (0)
No recalls on record for this model year (campaigns announced since 2010).
Service bulletins (22)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Electrical System 2024-01-12 · 26745.13.14 · Service Bulletin/Repair Instructions
this is a technical journal: 12v battery testing method
Unknown Or Other 2023-07-21 · C00009 · Service Bulletin/Repair Instructions
complimentary upgrade c00009 description.
Unknown Or Other 2023-06-12 · TJ3656330 · Service Bulletin/Repair Instructions
rubber cushion
Engine And Engine Cooling 2022-08-29 · CBR-2201 · Service Bulletin/Repair Instructions
engine control module (ems) software (msw) information â august 2022; improvement list (change log) - us21+obd22 (13l vgt, tc) and us17+obd22 (11l) emissions
Unknown Or Other 2022-05-12 · Special Tools Bu · Service Bulletin/Repair Instructions
the deutronic dbl-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.
Unknown Or Other 2022-05-06 · Service Manager · Service Bulletin/Repair Instructions
icup/google built-in diagnostic operations
Showing the 6 most recent of 22 bulletins. Search all of them free at nhtsa.gov.
What owners report
2006-01-21 · Power Train:automatic Transmission · 12,500 mi“started car when parked in parking space, and car went forward when shift lever was in reverse. moved shift lever through 'gears' to reverse two more times. three times car moved forward when lever was in reverse. turned off engine and re-started car, then car would go backwards when in reverse. *jb…”
2006-01-09 · Electrical System:starter Assembly“i own the 2005 s40. this is the second time in 2.5 months that my car has just decided not to start. the first time, it had just been serviced and i drove about 20 minutes to a gas station, shut off the engine and then it would not start. after a few tries it decided to start. i took it immediately back to dealer and they kept it for a day and …”
2005-09-01 · Service Brakes, Hydraulic“three attempts have been made so far to correct a brake problem. we are currently working on having the car services a fourth time in the course of 6 months, my car has been in the shop a total of three weeks. *nm…”
2005-08-22 · Fuel System, Gasoline:fuel Injection System:injectors · 4,800 mi“two issues: 1) car stalled on the 495 beltway and check engine light lit and car would not start. a volvo temporary sw fix was applied to the computer to fix 2) oem license plate bolts on the front of car a very sharp and can cause harm to persons and property…”
2005-08-09 · Service Brakes, Hydraulic:pedals And Linkages · 600 mi“on the 2005 volvo s40 t5 automatic only, the brake pedal is dangerously close to the gas pedal. in fact, a size 9 shoe of medium width will barely fit on the gas pedal while touching the brake pedal. in addition, the brake pedal is about 1.5 inches higher than the gas pedal so many times the foot will be caught under the pedal. this is a highly …”
2005-07-21 · Engine And Engine Cooling · 5,600 mi“when attempting to start vehicle in the morning the first try results in loud shaking and shuttering. sounds like car is not running on all cylinders, or has bad timing. inital problem is that hood insulator fasteners are comming off which could come in contact with accessory drive belt and casue engine failure. vehicle has been brought to dea…”
2005-06-20 · Structure“2005 volvo s40 has a wide metal joint/band abutting the rear glass pane and the roof on either side of the car. this obstructs the driver's view of approaching rear traffic.*mr *nm…”
2005-04-21 · Vehicle Speed Control:accelerator Pedal“accelerator pedal is too close to brake pedal; possible interfernce when wearing certain shoes. *nm…”
2005-04-20 · Vehicle Speed Control:accelerator Pedal“seperation between accelerator pedal and brake pedal is too close. i constantly touch the brake pedal as i accelerate.*ak…”
2005-04-20 · Visibility:windshield“i own a 2005 volvo s40 2.4i that was purchased in december 2004. the issue is the separation of the accelerator and brake pedals as well as the separation of the brake pedal/arm and the transmission tunnel, which provides overall clearance for the right foot. they are too close together and while driving, my foot tends to hit the brake pedal slight…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.