2016 New Flyer Xd35 problems, complaints & recalls
Safety recalls (2)
Electronic Stability Control (Esc) 2025-12-19 · campaign 25V898000 · 6,673 vehicles
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Sta
Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Fix: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
Electrical System:software 2016-04-19 · campaign 16V223000 · 1,897 vehicles
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus
Risk: If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
Fix: New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
Service bulletins (13)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Power Train 2018-08-17 · SMB180 · Service Bulletin/Repair Instructions
this service manual bulletin provides updated preventive maintenace interval for the crankcase breather tube element on buses equipped with a cummins diesel isl 07 or isl 09 engine.
Power Train:automatic Transmission:control Module (Tcm/Pcm/Tecm) 2018-04-30 · ITS6785 · Service Bulletin/Repair Instructions
this maintenance instruction decribes how to add relay for auto neutral signal to transmission control module.
Equipment:other:owners/Service/Other Manual 2018-01-05 · SMB178 · Service Bulletin/Repair Instructions
this service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Equipment 2018-01-05 · PMB049 · Service Bulletin/Repair Instructions
this parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Equipment 2017-12-06 · SMB177 · Service Bulletin/Repair Instructions
this service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
Equipment 2017-11-15 · SMB176 · Service Bulletin/Repair Instructions
this service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new flyer designed ramps.
Showing the 6 most recent of 13 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.