2018 Bmw 540d problems, complaints & recalls
Most-reported problem areas: Fuel/Propulsion System (1) · Engine (1) · Air Bags (1)
Safety recalls (4)
Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (Egr Valve) 2024-08-08 · campaign 24V588000 · 15 vehicles
Defect: BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
Risk: An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.
Fix: Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.
Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (Egr Valve) 2022-08-10 · campaign 22V614000 · 298 vehicles
Defect: BMW of North America, LLC. (BMW) is recalling certain 2018 540d xDrive vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
Risk: A melting intake manifold increases the risk of fire.
Fix: Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.
Back Over Prevention: Sensing System: Camera 2019-09-27 · campaign 19V684000 · 257,473 vehicles
Defect: BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Convertible and Coupe 840i, 840i xDrive, M850i xDrive, X5 sDrive, X5 xDrive, X5 M50i, X6 xDrive, X6 M50i, 330i, 330i xDrive, M340i, M340i xDrive, Z4 sDrive, Z4 M40i, 740Le xDrive and 745Le xDrive, 2018-2
Risk: The lack of an image in the back-up camera display increases the risk of a crash.
Fix: BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.
Engine And Engine Cooling:engine 2018-07-11 · campaign 18V465000 · 5,309 vehicles
Defect: BMW of North America, LLC (BMW) is recalling certain 2018 BMW 540d xDrive vehicles. The crankshaft sensor may be equipped with incorrect firmware, preventing the sensor from properly processing input from the crankshaft reluctor ring, possibly resulting in a vehicle stall. On September 12, 2018, BMW expanded the recall to a total of 5,309 vehicles including certain 2018-2019 BMW 540d xDrive, 230i M240i, M240i xDrive, X2 sDrive28i, X2 xDrive28i, X1 sDrive28i, X1 xDrive28i, 330i, 330i xDrive,
Risk: A vehicle stall can increase the risk of a crash.
Fix: BMW will notify owners, and dealers will replace the crankshaft sensor, free of charge. The recall began September 6, 2018. Owners may contact BMW customer service at 1-800-525-7417.
Service bulletins (362)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Exterior Lighting 2024-03-14 · B630418 · Service Bulletin/Repair Instructions
one or more of the led daytime running lights are dim or discolored.
Engine And Engine Cooling 2024-03-04 · B120721 · Service Bulletin/Repair Instructions
check control message (ccm) indicates: (id 213): stop, exercising due care. voltage supply the service engine soon light is on with the following dme fault code: 21b209 - starter alternator / belt for 48v system (osa_riemen_riss): belt betweencombustion engine and starter generator torn and/or o
Visibility:power Window Devices And Controls 2024-01-16 · B510819 · Service Bulletin/Repair Instructions
the basic conditions for initializing the power windows are not met.
Electrical System 2024-01-11 · B611305 · Service Bulletin/Repair Instructions
the electrical system of bmw vehicles has been subject to an ongoing development process over the last few years. this has led to increased demands being placed on the battery. this document covers important information for the dealer on how to handle ã¢ââdischarged batteryã¢ââ complaints.
Steering 2024-01-08 · B360121 · Service Bulletin/Repair Instructions
at low outside temperatures (below 40 degrees f) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. this can be felt (jerking)/ heard via an acoustic acknowledgement (clunk) as seen at the 11 second mark of the vide
Equipment:electrical:infotainment 2024-01-05 · B610524 · Service Bulletin/Repair Instructions
the central information display goes black intermittently due to resets of the head unit (hu-h3). faultb7f8f9 ãâãâ¢ãâãâãâãâ ãâãâ¢ãâãâãâãâhu-h: resetãâãâ¢ãâãâãâãâ will be stored in the hu-h3.
Showing the 6 most recent of 362 bulletins. Search all of them free at nhtsa.gov.
What owners report
2024-07-15 · Fuel/Propulsion System“the 540d has swirl flaps on the intake manifold to regulate air intake so it adjusts how much air the intake manifold feeds the engine. there's an actuator motor that connects to the swirl flap shaft that connects via a plastic linkage. when the linkage breaks, the flaps are no longer controlled by the actuator and stays in its semi closed state.…”
2024-03-05 · Air Bags“my passenger restraint system randomly faults. problem with passenger seat mat. many bmw owners have reported the issue. should be recalled by bmw. …”
2022-07-20 · Engine“there is an exhaust leak which has developed in the turbo. this causes untreated fumes and soot to be emitted in the engine compartment. this untreated exhaust makes its way into the passenger cabin, putting passengers at safety risk due to untreated exhaust fumes entering the cabin. the dealership has acknowledged the issue and describes it as f…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.