2020 Volvo S90 problems, complaints & recalls
Most-reported problem areas: Forward Collision Avoidance: Warnings (2) · Wheels (1)
Safety recalls (3)
Electrical System:propulsion System:traction Battery 2025-03-24 · campaign 25V179000 · 7,483 vehicles
Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk: A short circuit in a high-voltage battery increases the risk of a fire.
Fix: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
Electrical System:wiring:fuses And Circuit Breakers 2021-06-02 · campaign 21V414000 · 85,550 vehicles
Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Risk: Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Fix: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.
Forward Collision Avoidance: Automatic Emergency Braking 2020-03-12 · campaign 20V144000 · 121,605 vehicles
Defect: Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.
Risk: If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.
Fix: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.
Service bulletins (216)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Unknown Or Other 2026-05-23 · 33031.6.0 · Service Bulletin/Repair Instructions
this is a technical journal: text plus 1 .jpg attachment - if remote control key is not detected by the car and shows message in dim "car key not found" or if functions such as lock/unlock are not working, please follow advice for detecting key
Power Train 2026-05-07 · 36496.10.0 · Service Bulletin/Repair Instructions
this is a technical journal: intermittent knocking noise during acceleration. if the sound corresponds to attached sound file, change front drive shafts to the below part numbers.
Exterior Lighting 2026-05-07 · 34521.11.1 · Service Bulletin/Repair Instructions
this is a technical journal: headlamp condensation inside lens - information/leak test. if the result is not ok (air leak), it is ok to replace the headlamp
Engine 2026-04-23 · 35526.1.8 · Service Bulletin/Repair Instructions
this is a technical journal: text plus 2 pdfs and 1 .png oil consumption test. perform the test. follow service procedure description and service sections updated to clarify that vehicle reports are not required.
Unknown Or Other 2026-04-07 · 37809.1.1 · Service Bulletin/Repair Instructions
this is a tj text only - the purpose of this tj is to be a master reference list to easily identify any components that are on prior approval. this tj will be regularily updated as items are added or removed from prior approval. current items under prior approval are listed in the "service" sec
Unknown Or Other 2026-01-13 · 35842 · Service Bulletin/Repair Instructions
this is a technical journal: text plus 1 jpg and 1 mp4 file -- if there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under service.
Showing the 6 most recent of 216 bulletins. Search all of them free at nhtsa.gov.
What owners report
2026-05-26 · Forward Collision Avoidance: Warnings“while driving on a rainy day my forward collision warning (fcw) system cam on signifying and impending collision via the "red warning vehicle crash" in the heads-up display. the car started to automatically break as well. there were no other vehicles in my land or close to me at the time. it was purely heavy rain. this is not the first occurrence …”
2022-08-23 · Forward Collision Avoidance: Warnings“on 8/22 while driving on a city road in extreme rainy conditions the vehicle in front of me drove through standing water, which created significant spray. as a result the city safety feature of my volvo s90 engaged in an extreme fashion. without any risk of an impending collision the city safety feature determined the water spray to be an obstacle …”
2021-12-07 · Wheels“- brakes, wheels, and possibly suspension. - car shudders under braking, impacts stopping ability. all tires vibrate while driving. wheels are warped/damaged. - vehicle went to the dealer. replaced all four rotors, repaired all for rims. - i have reached out to the manufacturer for support. they declined to get involved. - no messages or warnings…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.