2021 Aprilia Tuono 660 problems, complaints & recalls
Most-reported problem areas: Fuel/Propulsion System (1)
Safety recalls (1)
Engine 2021-07-01 · campaign 21V502000 · 308 vehicles
Defect: Aprilia is recalling certain 2021 RS 660 and Tuono 660 motorcycles. The engine crankshaft connecting rod may break due to improper heat-treatment.
Risk: A broken connecting rod can cause a sudden engine stall, increasing the risk of a crash.
Fix: Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia's number for this recall is PA2ZZQ2107.
Service bulletins (9)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Engine 2024-08-01 · A_240704_TC_EN · Service Bulletin/Repair Instructions
through the ongoing, stringent quality control activities we perform on the components installed on our vehicles and our continuous research to develop better new technical solutions, in keeping with our commitment to ensure the best ownership experience possible for the customer, with this note we
Service Brakes 2022-12-05 · A_221169_TC_EN · Service Bulletin/Repair Instructions
we hereby inform you that with regard to the rear brake system on the vehicles in question, in the event that an annoying noise occurs during use, which can be presented as a low or high frequency whistle, this can be eliminated with the operation described below. ⢠for the high frequency whist
Steering:gear Box (Other Than Rack And Pinion) 2022-05-24 · A_220510_TC_E · Service Bulletin/Repair Instructions
gear shift lever (code 2b007256 rs-tuono 660; code 2b010035 tuareg 660) dear dealer / service centre, we hereby inform you that in a limited production lot of the models in question, non-compliant parts may have been installed, for this reason we invite you to carry out a check, according to the p
Engine And Engine Cooling 2021-07-01 · A_210742_TC_EN · Service Bulletin/Repair Instructions
dear dealer / service center, this to announce that, due to the supply of a limited batch of connecting rods subjected to a heat treatment that does not comply with the standards, a limited number of vins have been blocked on pwm for the aprilia rs 660 and tuono 660 vehicles, in order to prevent del
Equipment 2021-06-10 · A_210664_TC_EN · Service Bulletin/Repair Instructions
we hereby inform you that, after updating the p.a.d.s. diagnostic tool to the latest release available, a software update is available relating to the calibration of the instrument panel of the aforementioned model(s). the operation referred to above is to be included in the normal maintenance ac
Equipment 2021-05-24 · A_210574_TC_EN · Service Bulletin/Repair Instructions
[a_210574_tc_en] aprilia rs - tuono 660: availability of engine ecu calibration update dear dealer / service center, please note that a software update for the engine control unit map is now available once the pads diagnostic tool is updated to the latest release available. the aforementioned opera
Showing the 6 most recent of 9 bulletins. Search all of them free at nhtsa.gov.
What owners report
2024-03-27 · Fuel/Propulsion System“i purchased the bike in feb 2023 and the fuel gauge has gone bad. problem is wide spread with this and i have seen and documented people having the same issue with the whole line of their bikes. i believe since this was part of the gas tank and the tank could possibly leak where the float sensor connects to the tank itself, it should fall under the…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.