2024 Peterbilt 535 problems, complaints & recalls
Safety recalls (4)
Vehicle Speed Control:accelerator Pedal 2025-01-16 · campaign 25V014000 · 1,110 vehicles
Defect: PACCAR Incorporated (PACCAR) is recalling certain 2023-2024 Peterbilt 535, 536, 537, 548, 2023-2024 Kenworth T280, T380, T480, and 2024 Kenworth T180 trucks. The throttle pedal assembly may contain an oversized magnet carrier, slowing the responsiveness or causing the pedal to stick.
Risk: A pedal that sticks increases the risk of a crash.
Fix: Dealers will inspect and replace the throttle pedal as necessary, free of charge. Owner letters were mailed April 11, 2025. Owners may contact Peterbilt's customer service at 1-940-591-4220 and Kenworth's customer service at 1-425-828-5888. PACCAR's numbers for this recall are 25PBA and 25KWA.
Power Train:automatic Transmission:lever And Linkage:column Shift 2024-03-20 · campaign 24V190000 · 70,509 vehicles
Defect: PACCAR Incorporated (PACCAR) is recalling certain 2021-2024 Peterbilt 365, 367, 389, 535, 536, 537, 548, 567, 579, and 2021-2025 Kenworth T180, T280, T380, T480, T680, T880 and W990 trucks. The right-hand gear shifter stalk connectors may have been improperly crimped, resulting in a loss of communication.
Risk: A loss of communication between the gear shifter and the transmission may result in the vehicle becoming disabled after coming to a stop, increasing the risk of a crash.
Fix: Dealers will inspect and replace the gear shifter assembly as necessary, free of charge. Owner letters were mailed December 15, 2025, then phased after that. Owners may contact Kenworth customer service at 1-425-828-5888 or Peterbilt customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24PBE and 24KWE.
Steering 2024-01-25 · campaign 24V044000 · 45,887 vehicles
Defect: PACCAR Incorporated (PACCAR) is recalling certain 2024-2025 Kenworth T280, T380, T480, T680, T880, L770, W990, and 2024-2025 Peterbilt 389, 520, 535, 536, 537, 548, 567, 579, 589 trucks. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.
Risk: A loss of steering control increases the risk of a crash.
Fix: Dealers will inspect and replace the steering gears as necessary, free of charge. Owner notification letters were mailed March 20, 2024. Owners may contact Peterbilt customer service at 1-940-591-4220 and/or Kenworth customer service at 1-425-828-5888. PACCAR's numbers for this recall are 24PBC and 24KWC.
Visibility:rearview Mirrors/Devices 2024-01-15 · campaign 24V017000 · 10,611 vehicles
Defect: PACCAR Incorporated (PACCAR) is recalling certain 2022-2024 Peterbilt 535, 536, 537, 548, and Kenworth T180, T280, T380, T480 trucks. The glass lock ring on the cab mirror assembly may not be fully seated, allowing the mirror glass to detach.
Risk: A detached mirror glass can reduce driver visibility, increasing the risk of a crash.
Fix: Dealers will inspect the mirror glass lock ring and repair it as necessary, free of charge. Owner letters were mailed February 23, 2024. Owners may contact Kenworth customer service at 1-425-828-5888 and/or Peterbilt customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWA and 24PBA.
Service bulletins (23)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Unknown Or Other 2026-10-28 · 99-050 · Service Bulletin/Repair Instructions
there is an update to the carb base emissions warranty limits table and manufacturer’s warranty coverage section in certain engine model year (emy) 2024-2026 px-7 and px-9 operator’s manuals.
Unknown Or Other 2026-10-01 · T017 · Service Bulletin/Repair Instructions
information has been added to identify that ecat incorrectly identifies ps386 as the correct transmission oil for tx-8 transmission on certain vehicles.[
Engine 2026-09-11 · P001 · Service Bulletin/Repair Instructions
"kenworth: dealers should check the chassis list and sir weekly for vin changes. 2 chassis added to the chassis list. peterbilt: dealers should check the chassis list and sir weekly for vin changes. 10 chassis added to the chassis list."
Electrical System 2026-06-03 · 43-080 · Service Bulletin/Repair Instructions
"kw: a new recommended repair has been added to verify the software level and close the campaign in sir.the repair procedure has been updated with additional note boxes for clear instructions. pb: the repair procedure has been updated with additional note boxes for clear instructions."
Electrical System 2026-05-06 · 02-177 · Service Bulletin/Repair Instructions
troubleshooting procedures for 2.1m cab power windows are now available.
Electrical System 2026-02-11 · 24PBE_KWE · Service Bulletin/Repair Instructions
the parts section has been updated to clarify that freight charges for safety recall orders should not be passed on to the end customer.
Showing the 6 most recent of 23 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.