2025 Volvo S60phev problems, complaints & recalls
Safety recalls (1)
Service Brakes, Hydraulic:power Assist:electric:control Module:software 2025-06-12 · campaign 25V392000 · 11,469 vehicles
Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Risk: A loss of brake function increases the risk of a crash.
Fix: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.
Service bulletins (117)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Engine 2026-09-24 · 37083.8.1 · Service Bulletin/Repair Instructions
this is a technical journal: text plus 1 mp4 - not possible to go to drive mode after ers start. download software. please follow the advice under "service".
Exterior Lighting 2026-09-14 · 37426.2.0 · Service Bulletin/Repair Instructions
this is a tj text only no attachments. --- if the crystal gear shift knob light stays illuminated after the vehicle is locked and is not in active mode, a fix for this issue is introduced with software version 5.0.5.
Exterior Lighting 2026-07-28 · 37774.1.0 · Service Bulletin/Repair Instructions
this is a tj - text plus 1 pdf attachment - f the headlamp horizontal light aim cannot be adjusted via the set screw, if the horizontal light aim cannot be adjusted because the cogwheel knob is broken, do not replace the entire headlamp. instead, use the spare part kit part number 32476677 to replac
Unknown Or Other 2026-07-28 · 37893.2.0 · Service Bulletin/Repair Instructions
this is a tj - text only - no attachments - if the software version displayed in the csd is not aligned with the actual software version installed in the vehicle (this may occur after a failed software download), and no total upgrade is available in vida, note! do not replace any parts. a software p
Unknown Or Other 2026-07-28 · 37231.1.1 · Service Bulletin/Repair Instructions
this is a tj - text only no attachments - if the software version displayed in the csd is not aligned with the actual software version installed in the vehicle (this may occur after a failed software download), and no total upgrade is available in vida, note! do not replace any parts. a software pro
Exterior Lighting 2026-07-28 · 37631.3.0 · Service Bulletin/Repair Instructions
this is a tj - text only no attachments - if customer complains of a headlamp error message in dim, in combination with any of the dtcs stated below, follow advice under "service".
Showing the 6 most recent of 117 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.