2005 Ford E-150 problems, complaints & recalls
Most-reported problem areas: Service Brakes, Hydraulic (2) · Fuel/Propulsion System (2) · Air Bags (2)
🧭 Reliability snapshot
Compared against other Ford E-150 model years — complaint volume vs the model's median year, recalls and severity. How we score →
Safety recalls (1)
Fuel System, Gasoline:storage:tank Assembly 2011-11-08 · campaign 11E047000 · 17 vehicles
Defect: FORD IS RECALLING CERTAIN REPLACEMENT FUEL TANKS THAT COULD BE INSTALLED INTO MODEL YEAR 2004 THROUGH 2008 E-150, E-250, AND E-350 VANS AND WAGONS. THE AFFECTED FUEL TANKS HAVE AN EXTRA OBDII SENSOR HOLE ON THE TOP OF THE TANK THAT MAY NOT BE PROPERLY SEALED AND MAY LEAK FUEL.
Risk: A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Fix: FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL TANKS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 28, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-800-232-5952.
Service bulletins (50)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Power Train:automatic Transmission 2023-09-07 · SSM 51909 · Service Bulletin/Repair Instructions
when performing any transmission fluid changes or topoffs involving mercon sp, mercon lv has replaced all versions of mercon sp and can be used going forward. mixing mercon lv and mercon sp in the same transmission is acceptable. after 30-jun-2023, mercon sp atf will no longer be manufactured and wi
Power Train:automatic Transmission 2014-05-01 · ASI-44534 · Service Bulletin/Repair Instructions
ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *pe
Power Train:automatic Transmission:torque Converter 2014-02-01 · ASI-44404 · Service Bulletin/Repair Instructions
ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty, 2004-2010 e series, 2003-2005 excursion.
Service Brakes, Air 2007-09-19 · 071110 · Service Bulletin/Repair Instructions
brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Electrical System:ignition:module 2007-06-07 · TSB T2007-02 · Service Bulletin/Repair Instructions
on some vehicles, when the gateway 401 module transitions from its power down mode (ignition off) to its power up mode (ignition on) the module may not wake up. if this action occurs, the module's led display panels will not prove-out and the backlights on the led display panels will not illuminate.
Engine And Engine Cooling:engine:diesel 2007-04-01 · 19728 · Service Bulletin/Repair Instructions
lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Showing the 6 most recent of 50 bulletins. Search all of them free at nhtsa.gov.
What owners report
2023-08-27 · Fuel/Propulsion System“after driving lightning, it loses power and a wrench appears, i already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same…”
2018-03-23 · Service Brakes“2005 ford e-150. consumer writes in regards to vehicle brake pedal problems. *smd the consumer stated the brake pedal went to the floor nearly causing an accident. the consumer was advised to check the brake fluid levels. the vehicle was repaired.*js…”
2016-12-21 · Engine · 134,000 mi“i was crushing at 55 mph and i heard a loud pop that was followed by a continuous popping obviously from lost compression. i took to a local ford dealer and they stated that this is a common problem for this type of motor to "blow spark plug". this happened without warning and is now a hardship for me…”
2016-12-19 · Steering · 94,000 mi“the car steering box seems to wander all over the road and cause me to go into the ditch. could have been worst.…”
2015-08-14 · Power Train · 122,010 mi“tl* the contact owns a 2005 ford e-150. while driving at approximately 20 mph, the vehicle stalled and lost all steering and braking ability. the engine warning light illuminated. the contact mentioned that the hand brake was engaged in order to stop the vehicle. the vehicle was not able to start while the gear was in park until it was shifted into…”
2015-07-27 · Air Bags · 250,000 mi“i was parked at a gas station. i was about to reverse and my airbag exploded for no reason. i filled a police report with witnesses. i contacted my local ford dealership about the incident and was informed i would have to pay for the damages. they stated they have sent letters to an undisclosed address. i stated i never received a letter and i have…”
2013-03-22 · Fuel/Propulsion System · 157,000 mi“driving at 35mph, vehicle started making a backfiring sound and losing power. pulled vehicle into a parking lot and had towed to ford dealer. ford service adviser said #3 spark plug blew out of engine. he had service technician pull other plugs and checked gap on plugs to find all plugs were original factory installed. *tr…”
2012-01-18 · Fuel System, Gasoline:delivery:hoses, Lines/Piping, And Fittings · 33,000 mi“tl* the contact owns a 2005 ford e-150. the contact stated that he was advised that there was a fuel line leak in the high pressure hose while attempting to have a state inspection completed. the vehicle was repaired on site for the high pressure hose. the manufacturer had not yet been contacted. the failure mileage was approximately 33,000. updat…”
2010-02-06 · Equipment · 53,258 mi“i own a 2005 ford f-150. on one occasion, the driver's side window unexpectedly dropped into the door when the vehicle was in motion. on another occasion, the passenger side window unexpectedly dropped into the door while the vehicle was in motion. both of these events could have had serious ramifications. both times the vehicle had to be taken to …”
2010-01-04 · Visibility:power Window Devices And Controls · 60,000 mi“i have a 2005 ford f-150 i have had problems with three of the windows now falling down into the door because the clip on the window regulators keep breaking. this is a real safety hazard as one time i even had the grandkids in the backseat and did not even know what was happening and could then not roll up the window for their safety. ford charg…”
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.