🚗 AutoDefect IQ

2005 Volvo S60 problems, complaints & recalls

Most-reported problem areas: Tires (5) · Fuel System, Gasoline (3) · Engine And Engine Cooling (3)

🧭 Reliability snapshot

86 /100
✓ Typical or better for this model

Compared against other Volvo S60 model years — complaint volume vs the model's median year, recalls and severity. How we score →

🛣️ Complaints by mileage

<25k miles: 13 complaints 13 <25k 25–50k miles: 6 complaints 25–50k 50–75k miles: 6 complaints 50–75k 75–100k miles: 5 complaints 75–100k 100–125k miles: 3 complaints 100–125k 125–150k miles: 3 complaints 125–150k 150k+ miles: 2 complaints 150k+

38 NHTSA complaints that reported an odometer reading.

44
Complaints
2
Recalls
174
Service bulletins
0
Crashes reported
0
Fires reported
0
Deaths

Safety recalls (2)

Air Bags:frontal:driver Side:inflator Module 2021-09-30 · campaign 21V766000 · 259,383 vehicles

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Equipment:electrical:navigational System(Global Positioning System) 2010-11-08 · campaign 10V566000 · 416 vehicles

Defect: VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

Service bulletins (174)

Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.

Engine 2026-04-23 · 35526.1.8 · Service Bulletin/Repair Instructions

this is a technical journal: text plus 2 pdfs and 1 .png oil consumption test. perform the test. follow service procedure&#13; description and service sections updated to clarify that vehicle reports are not required.&#13;

Unknown Or Other 2026-04-07 · 37809.1.1 · Service Bulletin/Repair Instructions

this is a tj text only - the purpose of this tj is to be a master reference list to easily identify any components that are on prior approval. this tj will be regularily updated as items are added or removed from prior approval.&#13; current items under prior approval are listed in the "service" sec

Unknown Or Other 2025-12-06 · 19245 · Service Bulletin/Repair Instructions

this is a technical journal. vehicle type and platform identification.

Exterior Lighting 2025-04-10 · 8501 · Service Bulletin/Repair Instructions

this is a technical journal: remote connection, bomgar application. before joining a remote session:&#13; •connect a suitable battery maintainer/charger and verify that the battery voltage indicated in vida is between 12.5v and 14.9v.&#13; •connect to the vehicle over a wired connection using a voe

Unknown Or Other 2025-02-21 · S10303 · Service Campaign

volvo cars usa llc and volvo car canada ltd on behalf of the volvo car corporation has decided to launch service action s10303 on certain model year 2025 ex90 vehicles.&#13; volvo car investigations have identified that there is a pairing issue with the key fob.&#13; as a result, there is a possibil

Unknown Or Other 2025-02-13 · S10303 · Service Campaign

volvo cars usa llc and volvo car canada ltd on behalf of the volvo car corporation has decided to launch service action s10303 on certain model year 2025 ex90 vehicles.&#13; volvo car investigations have identified that there is a pairing issue with the key fob.&#13; as a result, there is a possibil

Showing the 6 most recent of 174 bulletins. Search all of them free at nhtsa.gov.

What owners report

2021-11-09 · Seats

“while i was driving i felt very hot under my buttock than i heard it pop and burst, i pulled over to check, oh my got (omg) thanks god i'm safe! there was a burn on my car seat!…”

2019-08-17 · Power Train · 130,000 mi

“angle/collar gear/sleeve, haldex awd. hundreds of thousands of awd volvos have this issue yet volvo has never taken action or recalled part. this is just one of many issues thousands of volvo's have. but the awd system non functioning due to stripped teeth caused by rust because of inadequate grease/lube etc. on thousands of vehicles ranging from t…”

2017-09-13 · Seat Belts · 63,611 mi

“my seat belt got stuck in the front passenger side . now i'm getting a service message about the srs service urgent i don't know why it got stuck but it did i can't get it out of seat belt clip .…”

2016-07-23 · Unknown Or Other · 27,800 mi

“applied brake, engine continued to accelerate. i had to pump the brake several times rapidly before the engine decelerated. this has occurred on several occasions.…”

2016-05-27 · Air Bags · 215,077 mi

“tl* the contact owns a 2005 volvo s60. the contact stated that the srs air bag light remained illuminated ever since the vehicle was purchased ten months ago. the dealer was unable to diagnose the cause of the failure. the failure recurred and was not remedied. the manufacturer was not made aware of the failure. the failure mileage was 215,077. u…”

2016-03-09 · Engine · 165,000 mi

“tl* the contact owns a 2005 volvo s60. while driving at approximately 40 mph, the check engine warning indicator illuminated and the engine stalled. the vehicle restarted, but the engine stalled again. the vehicle was towed to an independent mechanic where it was diagnosed that the mass air flow sensor failed and needed to be replaced. the vehicle …”

2016-02-01 · Unknown Or Other · 128,000 mi

“transmission has hard eratic shifting from first to second. then second to third gear with over reving before engaging into gear. driving around corners transmission completely slips out of gear, over revs and then lunges forward very hard. very unsafe for the safest brand of car on the market. recall?…”

2015-04-27 · Fuel/Propulsion System · 74,171 mi

“twice now over a ten day period first when reducing speed to a stop or then again at a speed of less than 5 mph, the car died...first the engine died then all else died. the car went dead. i still had my steering and slowly rolled to the curbed then as i gently put on the brakes the car jerked to a halt. during the second incident the car still jer…”

2014-12-07 · Service Brakes · 98,000 mi

“the car had difficulty in starting all of a sudden. it appeared to be an electronic ignition problem. after a few starts, warning signals started coming on. first was "engine under performance" and then it was "break failure". the car was stopped and towed to volvo dealer. the dealer indicated that the car's fuel pump / lines were designed and ins…”

2014-10-07 · Engine · 130,000 mi

“tl* the contact owns a 2005 volvo s60. the contact stated that the vehicle was slow to start. once started, the vehicle would rive sluggish and was slow to accelerate. the contact had an independent mechanic replace the mass air flow sensor more than three times but the failure recurred. the mass air flow sensor was cleaned and the sensor was reset…”

Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.

Other Volvo S60 years