2021 Spartan Fire Fc-94 problems, complaints & recalls
Safety recalls (5)
Parking Brake 2023-11-07 · campaign 23V747000 · 10 vehicles
Defect: Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.
Risk: Unintentional vehicle movement can increase the risk of a crash or injury.
Fix: Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.
Steering:linkages:tie Rod Assembly 2022-11-29 · campaign 22V879000 · 20 vehicles
Defect: Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.
Steering:linkages:tie Rod Assembly 2022-11-23 · campaign 22V871000 · 6 vehicles
Defect: Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.
Steering:linkages:tie Rod Assembly 2022-10-17 · campaign 22V778000 · 225 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.
Power Train:axle Assembly 2021-11-18 · campaign 21V899000 · 260 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2022 Gladiator, MetroStar and FC-94 emergency vehicles. The rear axle drive pinion may fracture.
Risk: A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake or activate the brake lights, increasing the risk of a crash.
Fix: Meritor will inspect and replace the drive pinion, as necessary, free of charge. Owner notification letters were mailed January 3, 2022. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 21016.
Service bulletins (9)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Unknown Or Other 2025-12-24 · TSB25-110-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles with cab tilt crossbar tubes that may crack adjacent to the cab pivot mounts and instructions on how to remove and weld in a replacement tube.
Interior Lighting 2023-12-21 · TSB23-540-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles equipped with 92 inch or longer roof mounted light bars that could experience fracture of the light bar mounting brackets, as well as provides instructions to replace the light bar bracket with improved bracket design.
Steering 2023-12-11 · TSB23-260-001 · Service Bulletin/Repair Instructions
this service bulletin is about the power steering fluid level sensor could exhibit leaks where sensor seals against power steering reservoir and provides instructions on replacing current power steering level sensor with improved sensor design.
Structure 2023-10-12 · TSB23-250-001 · Service Bulletin/Repair Instructions
this service bulletin is about potential that the reyco front ifs cradle may experience a crack in the structure and instructions on how to weld repair the crack and weld gusset.
Electrical System 2023-06-22 · TSB23-520-001A · Service Bulletin/Repair Instructions
this service bulletin provides instructions to inspect and rewire 120v box in accordance with diagram. revision to the previous bulletin released.
Structure 2023-06-09 · TSB23-210-004 · Service Bulletin/Repair Instructions
this service bulletin is about potential for crack at the engine cutout area of the frame rail flanges and provides instructions on how to weld repair and add frame rail reinforcements.
Showing the 6 most recent of 9 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.