2023 Spartan Fire Fc-94 problems, complaints & recalls
Safety recalls (9)
Latches/Locks/Linkages:doors:latch 2025-09-06 · campaign 25V584000 · 1,261 vehicles
Defect: Spartan Fire, LLC (Spartan) is recalling certain 2023-2026 Gladiator, Metrostar, FC-94, KME Panther, and 2024-2025 Predator vehicles. The actuator lever arm in the cab door latch may bind or become wedged, preventing the door from opening.
Risk: A door that cannot be opened may trap occupants inside the vehicle, increasing the risk of injury.
Fix: Dealers will inspect and replace the door latches as necessary, free of charge. Owner notification letters were mailed October 20, 2025. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 25010.
Seats:critical Fasteners 2024-05-10 · campaign 24V323000 · 100 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, and 2023-2024 FC-94 vehicles. The seat mount fastener may be undersized and could break. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."
Risk: A broken fastener can allow the seat to move, increasing the risk of injury during a crash.
Fix: Dealers will inspect and replace the fastener as necessary, free of charge. Owner notification letters were mailed June 27, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24007.
Parking Brake 2023-11-07 · campaign 23V747000 · 10 vehicles
Defect: Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.
Risk: Unintentional vehicle movement can increase the risk of a crash or injury.
Fix: Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.
Parking Brake 2023-09-12 · campaign 23V631000 · 660 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2024 Gladiator, Metro Star, 2022-2024 FC-94, 2022-2023 KME Panther, and 2023 KME Predator emergency vehicles. A defect in the inversion valve may delay park brake engagement, which could allow the vehicle to move unintentionally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Risk: Unintentional vehicle movement can increase the risk of a crash or injury.
Fix: Dealers will replace the inversion valve, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Spartan Fire customer service at 1-800-867-6478. Spartan Fire's number for this recall is 23017.
Power Train:automatic Transmission:control Module (Tcm/Pcm/Tecm) 2023-03-23 · campaign 23V156000 · 166 vehicles
Defect: Spartan Fire LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, FC-94 and KME Panther firetrucks. After the vehicle is reversed, the transmission control module (TCM) may fail to achieve the 4th gear lockup needed to initiate the water pump.
Risk: A firetruck that is unable to pump water increases the risk of injury during a fire.
Fix: Dealers will update the TCM software, free of charge. Owner notification letters were mailed April 27, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23007.
Steering:linkages:tie Rod Assembly 2022-11-29 · campaign 22V879000 · 20 vehicles
Defect: Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.
Steering:linkages:tie Rod Assembly 2022-11-23 · campaign 22V871000 · 6 vehicles
Defect: Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.
Steering:linkages:tie Rod Assembly 2022-10-17 · campaign 22V778000 · 225 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
Fix: Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.
Equipment:emergency:siren/Lighting/Strobes:wiring 2022-05-24 · campaign 22V373000 · 27 vehicles
Defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.
Risk: Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.
Fix: Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.
Service bulletins (12)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Unknown Or Other 2026-02-05 · TSB26-270-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles that may incorrectly experience a low coolant level alarm and fault code when the coolant is full.
Unknown Or Other 2026-01-27 · TSB26-150-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles that may experience leaks through the cab roof seams into the cab interior and instructions on how to repair the leak.
Unknown Or Other 2025-12-24 · TSB25-110-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles with cab tilt crossbar tubes that may crack adjacent to the cab pivot mounts and instructions on how to remove and weld in a replacement tube.
Steering 2024-09-21 · TSB24-260-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain steering column boots potentially adhering to the steering column shaft causing damage to the boot and instructions on how to modify the steering column boot.
Electrical System 2024-06-12 · TSB24-500-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles equipped with a weldon hc node that may prevent certain functions from working properly and the instructions on how to update the node operating system.
Interior Lighting 2023-12-21 · TSB23-540-001 · Service Bulletin/Repair Instructions
this service bulletin is about certain vehicles equipped with 92 inch or longer roof mounted light bars that could experience fracture of the light bar mounting brackets, as well as provides instructions to replace the light bar bracket with improved bracket design.
Showing the 6 most recent of 12 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.