2022 Western Star 57x problems, complaints & recalls
Safety recalls (3)
Forward Collision Avoidance: Automatic Emergency Braking 2024-09-10 · campaign 24V668000 · 16,890 vehicles
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Freightliner 108SD, 2022-2025 Freightliner 114SD, Freightliner Business Class M2, 2025 Freightliner eM2, 2020-2025 Western Star 49X, 2021-2025 Western Star 47X, and 2022-2025 Western Star 57X vehicles that may be upfitted with a body lighting interface controller and replacement brake lights. The brake lights may not illuminate when the brakes are automatically applied during an active brake assist (ABA) event.
Risk: Brake lights that fail to illuminate can fail to indicate to other drivers that the vehicle is slowing down, increasing the risk of a crash.
Fix: Dealers will update the ABA software, free of charge. Owner notification letters were mailed October 24, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1009.
Service Brakes, Air:antilock:modulator 2022-11-01 · campaign 22V817000 · 219,390 vehicles
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruise Control (ACC) braking event.
Risk: Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.
Fix: Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 16, 2023. DTNA's number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All vehicles previously repaired under recall 20V-390 will need to have the new remedy performed.
Structure:body 2022-04-07 · campaign 22V227000 · 2,284 vehicles
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2023 Western Star 47X, 2020-2023 Western Star 49X, and 2021-2022 Western Star 57X vehicles equipped with side air intakes on the hood. The stainless steel cover on the side air intake may loosen and detach from the vehicle.
Risk: A detached side air intake cover may cause a road hazard and increase the risk of a crash.
Fix: Dealers will replace the stainless steel cover, free of charge. Owner notification letters were mailed August 8, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-925.
Service bulletins (67)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Electrical System 2026-04-23 · SS 783-WST · Other
service solution for progressive low voltage disconnect parameter update
Power Train 2026-04-17 · TSB-26-001-DDC · Service Bulletin/Repair Instructions
revised technical service bulletin for dt12 range detent diagnostic
Engine 2026-03-19 · CXA 03_26_Surge Tank · Other
cx advocate for discolored coolant surge tanks (24csa-20)
Power Train 2026-01-15 · CXA_01_26_Trans Support · Other
cx advocate for aftermarket transmission support
Visibility/Wiper 2025-11-06 · TSB82-003-WST · Service Bulletin/Repair Instructions
technical service bulletin for fixing unintended wiper sweep
Engine 2025-10-16 · CXA_10_25_Conmet Oil Pan · Other
cx advocate for conmet oil pan insert additional issues
Showing the 6 most recent of 67 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.