2025 Blue Bird Vision Transit Bus problems, complaints & recalls
Safety recalls (4)
Electrical System:wiring 2026-08-10 · campaign 26V520000 · 92 vehicles
Defect: Blue Bird Body Company (Blue Bird) is recalling certain 2023-2027 Vision Transit Buses. The 12V power wire on one of the harnesses may become damaged and short circuit.
Risk: An electrical short can cause a disruption to safety functions such as a loss of rear lighting or instrument panel warning lights, increasing the risk of a crash.
Fix: Dealers will add an in-line fuse and repair the wire harnesses as necessary, free of charge. Owner notification letters were mailed October 7, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R26AG.
Service Brakes, Hydraulic:foundation Components:hoses, Lines/Piping, And Fittings 2026-07-20 · campaign 26V467000 · 29 vehicles
Defect: Blue Bird Bus Company (Blue Bird) is recalling certain 2022-2027 Vision transit buses. The exhaust hanger cotter pin may contact the hydraulic brake line, damaging the line and causing a brake fluid leak.
Risk: A brake fluid leak in the presence of an ignition source such as hot engine or exhaust components can increase the risk of a fire. Additionally, a brake fluid leak can extend the distance required to stop, increasing the risk of a crash.
Fix: Dealers will replace the exhaust hanger cotter pin. Dealers will also inspect and replace the brake lines as necessary. All repairs will be performed free of charge. Owner notification letters were mailed September 17, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.
Equipment Adaptive/Mobility:wheelchair Lift/Ramp 2025-12-10 · campaign 25V852000 · 52 vehicles
Defect: Blue Bird Bus Company (Blue Bird) is recalling certain 2025-2027 Vision school buses. The wheelchair lift may have a missing support brace, causing the wheelchair lift to fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 404, "Platform Lift Installations."
Risk: A wheelchair lift that fails increases the risk of injury.
Fix: Blue Bird will install the missing support brace, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.
Parking Brake:electrical:control Module:software 2025-09-23 · campaign 25V635000 · 150 vehicles
Defect: Blue Bird Bus Company (Blue Bird) is recalling certain 2021-2026 Vision school buses. The brake interlock software may unintentionally activate the parking brake at any driving speed.
Risk: A bus that stops suddenly without warning, increases the risk of a crash.
Fix: Dealers will update the brake interlock software, free of charge. Owner notification letters were mailed November 18, 2025. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R25DS.
Service bulletins (7)
Technical service bulletins are repair instructions manufacturers send dealers for known issues. Unlike recalls, the fix is not automatically free — but naming the bulletin at the service desk can save diagnosis time and support goodwill repairs.
Power Train 2026-04-30 · S26DW · Service Bulletin/Repair Instructions
blue bird has identified a software issue affecting the neutral-at-stop feature. a software update is required in-person at an authorized allison transmission dealer.
Service Brakes 2026-02-27 · S26DZ · Service Bulletin/Repair Instructions
the mechanical brake switch & bracket design has a potential for cumulative at-limit stack up clearances to exceed the limitations of the mechanical switch. as a result, a preventative maintenance adjustment procedure is necessary and, at times, settings can be difficult to achieve.
Engine 2024-11-25 · S24DG · Service Bulletin/Repair Instructions
the 7.3l radiator uses adapter nuts, if not properly sealed, exposes the opportunity for fluid migration through threads. primary failure seen is deterioration of the epdm gasket sealing the transmission oil cooler (toc) to lower radiator tank, which allows a path for coolant to leak externally. sec
Power Train 2024-02-09 · SM2401 · Service Bulletin/Repair Instructions
sm2401: 7.3l / 6r140 fluid cross contamination issue: coolant and transmission fluid cross contamination corrective action: outline in the sm2401 service memorandum instructions, per sm2401 flowchart.
Power Train 2023-10-26 · SU2302 · Service Bulletin/Repair Instructions
revised: coolant leaks at the transmission cooler fittings on the radiator are occurring due to deformation of the gasket used to seal off the transmission cooler. this deformation is caused from transmission oil wicking through the thread adapter threads and exposing the lower portion of the gask
Power Train 2023-10-26 · SU2302 · Service Bulletin/Repair Instructions
revised: coolant leaks at the transmission cooler fittings on the radiator are occurring due to deformation of the gasket used to seal off the transmission cooler. this deformation is caused from transmission oil wicking through the thread adapter threads and exposing the lower portion of the ga
Showing the 6 most recent of 7 bulletins. Search all of them free at nhtsa.gov.
What owners report
No detailed complaint narratives on file.
Excerpts of consumer complaints filed with NHTSA, lightly truncated. They are owner statements, not verified findings.